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In short

  • Build it to be cleaned: no gaps, continuous welds ground flush, falls to drain, and parts that lift out.
  • Ra 0.8 µm is the figure usually quoted for product contact surfaces (EHEDG and 3-A guidance). Research suggests going much smoother rarely pays off.
  • Use 316 where chlorinated wash-down happens daily, and specify pickling or passivation after welding if your spec calls for it.
  • Our Baladi poultry trenches show how we do it: 180 m in 2 mm 316, 1% fall, continuous TIG welds, removable grating.

Design it so it can be cleaned

  • No gaps. Stitch welds and overlapping joints trap residue. Welds are continuous and ground flush.
  • Falls to drain. A channel should empty itself, not depend on a hose. The Baladi trench has a 1% fall.
  • Parts that lift out. Gratings and covers come off so the whole channel can be cleaned.
  • No hidden cavities. Avoid hollow sections that are open at the ends or hide a void.

Surface finish and the 0.8 µm figure

Ra 0.8 µm or smoother is the number usually quoted for stainless surfaces that touch product, based on EHEDG and 3-A guidance. It isn’t needed on every surface in the plant. A University of Southampton review found no clear link between roughness and bacteria sticking up to about Ra 1.37 µm, and concluded heavy polishing is rarely worth it. So set the finish by area: product contact, splash zones and structure can each have their own requirement.

Grade and post-weld treatment

Where the wash-down water is chlorinated, use 316; 304 gets attacked over time. Welding leaves heat tint, which is where corrosion tends to start. TIG gives a clean, controlled weld with little spatter and tint, so the seam can be finished flush without heavy grinding. If your spec calls for pickling or passivation (ASTM A380 and A967 cover cleaning and passivating stainless parts), tell us and we’ll confirm how we handle it.

The Baladi poultry plant in numbers

180 m of trench in 2 mm 316 stainless, 300 mm wide and 200 mm deep, with a 1% fall. Parts were CNC cut and folded on the press brake to one profile, then laser marked so the long run went together in the right order on site. Every weld was TIG, continuous and ground flush, and a removable grating sits on top. Read the full case study.

What to include in a food plant RFQ

  • Layout or drawings showing drain, outlet and equipment positions.
  • Grade and thickness, and the finish or Ra for each type of surface.
  • Weld requirement (continuous, flush) and any post-weld treatment.
  • Which parts must lift out, and how.
  • Certificates (EN 10204 type).
  • Site limits: how long the plant can stop, and when we can get in.

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FAQ

Questions we get

Do food plants need 316?

Not everywhere. It makes sense where wash-down is chlorinated, as at Baladi, because 304 gets attacked over time. Dry areas often use 304. Follow your food safety consultant and audit requirements.

What roughness should I specify?

Ra 0.8 µm or smoother is usual for product contact surfaces. Set it by area rather than one number everywhere.

Can you install without a long shutdown?

We fabricate in our workshop and install finished sections, so time on site is short. Put your shutdown window in the RFQ.