Services All services Railings — Glass — Stainless steel — Cable — Iron — Stair — Balcony & roof Aluminum & Glass Steel & Doors — Privacy screens Structural Steel — Canopies & shades Metal Fabrication — Laser cutting — Plasma cutting — Waterjet cutting — Bending — CNC machining — Welding
Projects For Contractors For Individuals Industries Knowledge Center About Blog Contact Get a Quote

In short

  • EN ISO 1461 sets a minimum coating by steel thickness: from 45 µm average for thin sheet up to 85 µm average for steel 6 mm and thicker.
  • Do all welding and drilling before galvanizing. Anything done afterwards damages the zinc.
  • Hollow sections and closed boxes need vent and drain holes.
  • For harsh exposure, or if you need a colour, paint over the galvanizing. Specify the paint system and RAL code.

What the standard sets

Hot-dip galvanizing means dipping the finished steel in molten zinc. EN ISO 1461 is the general standard for fabricated items (ASTM A123 is the US equivalent). The minimum coating depends on how thick the steel is. Typical values for items that aren’t centrifuged:

Steel thicknessMinimum localMinimum average
6 mm and over70 µm85 µm
3 mm to under 6 mm55 µm70 µm
1.5 mm to under 3 mm45 µm55 µm
Under 1.5 mm35 µm45 µm

Values as published by galvanizers’ associations. Check the thickness bands against the current EN ISO 1461:2022 text. Actual coatings usually come out thicker.

Design points to settle before fabrication

  • Vent and drain holes. Zinc has to flow in and out, and trapped air or liquid needs a way out. A sealed hollow section can burst in the bath.
  • Weld and drill first. Anything done after galvanizing burns or cracks the zinc and needs touching up.
  • Bath size. The piece has to fit the galvanizer’s bath, or be made in sections.
  • Thin plate warps. Add stiffeners or go thicker where flatness matters.

Galvanizing plus paint

Where exposure is harsh or a colour is needed, a paint system over the zinc adds life. The zinc needs proper surface prep for paint to stick, so write the full system and RAL code rather than just “painted”.

What to ask for

  • The standard (EN ISO 1461 or ASTM A123) and minimum thickness.
  • A coating thickness report and the galvanizer’s certificate.
  • How damaged areas will be repaired.

We design the steelwork for galvanizing and deal with the galvanizer for you. Related: industrial guardrails and platforms.

Want a price?

Answer a few questions and you get a list of what to attach, plus a summary you can send us straight away.

Start my RFQWhatsApp us
FAQ

Questions we get

Can you weld after galvanizing?

You can, but the weld burns off the zinc around it and that area then needs repair. It's better to finish all welding and drilling first.

ISO 1461 or ASTM A123?

Both cover hot-dip galvanizing of fabricated steel, but the thickness tables and test methods differ. Tell us which one your spec uses.

Do you arrange the galvanizing?

Yes. We fabricate for it, send the steel to the galvanizer, and deliver it back to you or to site.